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Military-Grade Avionics Cooling Fans & Small DC Fans

Military-Grade Avionics Cooling Fans & Small DC Fans

High-static-pressure DC fans for avionics, missile guidance, and space-constrained chassis.
Perseus small DC fans are built for assemblies where clearance and weight are already committed. Blade geometry is tuned for high-impedance heat sinks and narrow ducts, so airflow holds up behind filters and dense fin stacks. Minipro, Superpro, and Ultrapro cover 30mm to 80mm frames on 5–48V DC.
High-static-pressure DC fans for avionics, missile guidance, and space-constrained chassis.
Perseus small DC fans are built for assemblies where clearance and weight are already committed. Blade geometry is tuned for high-impedance heat sinks and narrow ducts, so airflow holds up behind filters and dense fin stacks. Minipro, Superpro, and Ultrapro cover 30mm to 80mm frames on 5–48V DC.

Core Technical Features

  • High-Static-Pressure Blade Geometry:

    Profiles tuned for sealed enclosures and dense fin stacks, where fin resistance shifts as filters load up.
  • MIL-STD-810H Shock & Vibration:

    Qualification planning references Method 516.8 for 40g shock (11ms, three-axis) and Method 514.8 for vibration endurance. Preloaded bearings hold rotational integrity through launch and high-G maneuvers.
  • -55°C to +85°C Operating Range:

    Wide-temperature operation with cold-start review where the program requires it. References Methods 501.7 and 502.7; altitude derating reviewed against the platform profile.
  • SWaP-Optimized Frame Sizes:

    5–48V DC input, frames from 30mm, with IP68 ingress protection per MIL-STD-810H Method 512.6. Light enough for UAV sensor payloads and missile guidance bays.

Typical Applications

  • Airborne Radar Thermal
Management
    Dense fin arrays in UAV and tactical aircraft radar modules exceed what standard axial fans can push through. Minipro and Superpro hold static pressure where it matters.
    Airborne Radar Thermal
    Management
  • Electro-Optic Targeting
Systems
    Sealed EO/IR housings concentrate heat in small, vibration-exposed volumes. IP68 configurations handle thermal load and ingress protection together.
    Electro-Optic Targeting
    Systems
  • Missile Guidance and Control
Electronics
    Guidance modules under 40mm need cooling that survives launch acceleration. The Minipro's MIL-STD-810H shock rating and IP68 sealing keep airflow active through terminal phase maneuvers.
    Missile Guidance and Control
    Electronics
  • Shipboard Communication
Cabinets
    Salt fog, humidity, and continuous low-frequency vibration. Qualification planning references 96-hour neutral and 192-hour acidic salt spray for long service intervals.
    Shipboard Communication
    Cabinets

Series Selection Guide

Three series cover 30 mm to 90 mm frames with no gaps — place a model by its outer frame size: ≤50 mm Minipro, 51–70 mm Superpro, 71–91 mm Ultrapro.

SeriesFrame SizeMax Airflow (CFM)Power Range (W)
Minipro≤ 50 mm38.600.70–27.20
Superpro51–70 mm68.392.04–30.80
Ultrapro71–91 mm145.831.92–106.40

Compare Models

Narrow by frame size and supply voltage, then click any model to open its full technical page.

Frame size

Supply voltage
Model Frame Airflow CFM Static pres. mmH2O Voltage Noise dB(A)

Model Reference

Below are representative models — one per series — illustrating key performance parameters and environmental adaptabilities. Each PQ curve shows measured static pressure vs. airflow at rated voltage.
Model

Minipro PCG27FZW39-10G-AA

30mm x 30mm x 10mm Frame
12V DC Platform
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Perseus
Minipro PCG27FZW39-10G-AA

Core Electrical & Performance Parameters

Parameter Specification
Rated Voltage 12V DC
Voltage Range 10-13.5V DC
Operating Current (Free Air) 0.06A
Rated Power (Free Air) 0.72W
Rated Rotational Speed 9,800 RPM +/-15%
Max Airflow 4.82 CFM / 8.18 m3/h
Max Static Pressure 3.16 mmH2O / 30.96 Pa
Acoustic Noise 26.3 dB(A), Max 27.2 dB(A)
Speed Control Mode N/A
Output Signal N/A
Rotation Direction Counterclockwise, viewed from impeller side

Mechanical & Environmental Parameters

Parameter Specification
Frame Size 30mm x 30mm x 10mm
Frame / Impeller Material Engineering-polymer configuration; final material by selected variant
Bearing Type Dual ball bearing
Weight 11g
Protection Rating IP68 configuration option
Lead Interface AWG26 power leads; signal leads optional by configuration
Insulation Resistance ≥10MOhm at 500V DC, frame-to-lead
Dielectric Withstand <1mA at 500V DC, frame-to-lead
L10 Life ≥50,000h at 40C, 15-65% RH
Operating Temperature Range -55°C to +85°C
Storage Temperature Range -55°C to +85°C
Salt Fog Exposure 96h neutral salt spray profile
Humidity Exposure 95% +/-5% RH, 10 cycles of 24h
Rain Exposure Intensified rain exposure, 40min per side
Sand & Dust Exposure Dust and sand blowing exposure profile
Low Pressure / Altitude Altitude profile listed in source test requirements; final method by program plan
Mechanical Shock 30g peak, 11ms sawtooth, 18 total shocks
Acceleration 9g performance / 13.5g structural profile
Temperature Shock -55°C to +85°C, transfer time <1min, 3 cycles

P-Q Curve — PCG27FZW39-10G-AA @ 12V DC

At nominal input conditions, this reference curve maps static pressure from 0-3.16 mmH2O against airflow from 0-4.82 CFM. Use it for first-pass operating-point review; full-resolution P-Q curves, CAD files, and product-specific datasheets are available for qualified RFQ review.

P-Q curve for PCG27FZW39-10G-AA

Model

Superpro PCG50FZW522-47G-AB

Dia. 55.3mm x 47mm Frame
28V DC Platform
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Perseus
Superpro PCG50FZW522-47G-AB

Core Electrical & Performance Parameters

Parameter Specification
Rated Voltage 28V DC
Voltage Range 18-32V DC
Rated Rotational Speed 20,000 RPM
Max Airflow 44.48 CFM
Max Static Pressure 67.97 mmH2O
Acoustic Noise 75 dB(A)

Mechanical & Environmental Parameters

Parameter Specification
Frame Size Dia. 55.3mm x 47mm
Protection Rating IP68 configuration option
Operating Temperature Range -55°C to +85°C

P-Q Curve — PCG50FZW522-47G-AB @ 28V DC

At nominal input conditions, this reference curve maps static pressure from 0-73.5 mmH2O against airflow from 0-49.4 CFM. Use it for first-pass operating-point review; full-resolution P-Q curves, CAD files, and product-specific datasheets are available for qualified RFQ review.

0102030405020406080Static Pressure (mmH2O)Airflow (CFM)

Model

Ultrapro PCG74FZW76-38G-AK

79.2mm x 79.2mm x 38.1mm Frame
48V DC Platform
Expand content
Perseus
Ultrapro PCG74FZW76-38G-AK

Core Electrical & Performance Parameters

Parameter Specification
Rated Voltage 48V DC
Voltage Range 36-55V DC
Rated Rotational Speed 6,300 RPM
Max Airflow 68.07 CFM
Max Static Pressure 19.37 mmH2O
Acoustic Noise 63.5 dB(A)

Mechanical & Environmental Parameters

Parameter Specification
Frame Size 79.2mm x 79.2mm x 38.1mm
Protection Rating IP67 configuration option
Operating Temperature Range -55°C to +85°C

P-Q Curve — PCG74FZW76-38G-AK @ 48V DC

At nominal input conditions, this reference curve maps static pressure from 0-18.8 mmH2O against airflow from 0-68.1 CFM. Use it for first-pass operating-point review; full-resolution P-Q curves, CAD files, and product-specific datasheets are available for qualified RFQ review.

P-Q curve for PCG74FZW76-38G-AK

Avionics Cooling Fans for 28VDC Aerospace Electronics

Perseus avionics cooling fans and compact 28VDC axial fans are designed for aerospace electronics where SWaP constraints, environmental qualification, and electrical interface compatibility are critical. These fans support UAV electronics cooling, radar payload thermal management, airborne avionics bays, and mission computer enclosures operating from -55°C to +85°C.

BLDC fans with PWM speed control and FG/RD feedback signals are available for 28VDC power systems per MIL-STD-704. RTCA DO-160 considerations may apply for vibration, temperature, altitude, and EMI qualification categories. High-altitude applications above 50,000 ft require density-corrected airflow analysis, because reduced air density lowers both the cooling capacity per unit volume and the fan's pressure performance.

Avionics cooling fans for airborne electronics must balance airflow, static pressure, SWaP constraints, and environmental qualification. Common requirements include 28VDC operation per MIL-STD-704, PWM speed control with FG/RD feedback, and compliance with MIL-STD-810H for vibration, shock, and altitude.

Military DC Fan Selection FAQ

Answers to the questions engineers ask most when specifying DC axial fans for defense and aerospace enclosures.

What airflow (CFM) and static pressure do I need?

Estimate system heat load (watts) and allowable temperature rise, then calculate required airflow. For dense or ducted enclosures, static pressure matters as much as CFM — use a fan curve that still delivers airflow at your system impedance.

Can the fan survive -55°C to +85°C and high altitude?

Cooling performance derates with air density, so a fan specified for sea level may underperform at altitude. Confirm operating and survival extremes match your environment, and verify reliable cold-start behavior at the low end.

Do I need PWM speed control or tach feedback?

If the system adjusts cooling based on temperature, a PWM-controlled fan with a tachometer (FG) output gives closed-loop control and health monitoring. For fixed cooling, a low-cost constant-speed fan may be enough.

Engineering Resources

Technical guides to support your fan selection and system integration.

How to Read P-Q Curves for Military Fan Selection

Understand static pressure, airflow operating points, and system impedance for defense cooling applications.

Military Cooling Fan Selection Guide

Selection criteria for military cooling fans including environmental standards and qualification requirements.

28VDC Avionics Cooling Fan Evaluation

Evaluation framework for 28VDC avionics fans covering startup current, airflow, and EMI considerations.

Technical Insights

Engineering insights on thermal management, fan selection, and defense electronics cooling.